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SUS304 vs 316L: Corrosion resistance, how to choose?

SUS304 vs 316L: Corrosion resistance

Grade Critical Alloying Elements Corrosion-Resistant Edge
SUS304 18Cr-8Ni Basic oxidation resistance in weak acids.
316L 16Cr-10Ni-2Mo Molybdenum (Mo) enhances chloride resistance.

Why Mo Matters: Molybdenum forms a denser protective oxide layer, making 316L 3-5 times more durable than SUS304 in chloride environments (ASTM B117 salt spray test data).

SUS304 Vs 316L: Corrosion Resistance

 

SUS304 vs316L: Performance advantages

Chloride Exposure (Most Severe Test)
SUS304: Marine applications: Lifespan of 2-3 years (requires frequent maintenance).
Swimming pool equipment: Prone to pitting at pH <6.5.
316L:Ocean structures: Lasts 10-15 years (e.g., Singapore's Marina Bay metalworks).
Medical implants: ISO 13485-certified for body fluid resistance.
Acid/Alkali Resistance
SUS304:Withstands 5% sulfuric acid for 300 hours at room temperature (ASTM G31).
Limited to <60°C in strong alkalis (e.g., NaOH).
316L:Survives 5% sulfuric acid for 1,000+ hours.
Resists boiling nitric acid (≤70%)-ideal for chemical reactors.
High-Temperature Oxidation
SUS304: Max operating temp 870°C; prone to scaling over time.
316L: Handles 1,200°C-perfect for furnace parts and exhaust systems. 

 

Cost and Machinability

Price gap: 316L is 15-25% more expensive than SUS304 (market price in 2025).
Machining:
316L requires specialized welding rods (e.g. ER316L) and careful heat control.
SUS304 is easier to form into complex shapes (e.g. vacuum flask lining).

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